20KW Hi-Frequency Split Induction Heater w/ Timers 50-250KHz

20KW Hi-Frequency Split Induction Heater w/ Timers 50-250KHz
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  • Item #: IHG20AB
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Price $11,990.00

Note: This model is 460-480 volt three phase.

IHG series 100 kHz to 1100 kHz high frequency induction heaters are among the latest products developed by Across International. They can quickly heat most metals that other frequencies can not heat efficiently, like aluminum and metal powders. And uniquely they can heat parts from a distance. These heaters are the ideal tools for fine steel wires (such as those used in dentistry) annealing, small precision shaft quenching, hard alloy saw blade brazing and metal powders melting.

Main Features

  • Specially designed for heating and welding thin metal parts, blades and melting of small quantity of metallic materials, ultra fast.
  • Ease of use: just plug in the power and connect the water cooling system, our simple instruction allows you to use the heater in 15 minutes.
  • Precise control with digital output, frequency and current displays.
  • Remote foot switch for safer operation.
  • Dual automatic and manual modes.
  • Optional graphite, MgO and SiO2 crucibles available. (melting material decides crucible type, weight and size of the material decide crucible size)
  • Frequency is non-adjustable, it depends on the coil design (diameter of turns, numbers of turns, copper tubing diameter and total length).
  • ISO 9001:2008 registered manufacturer.
  • We provide sample testing and custom made coils in our New Jersey facility

Safety Features

  • Overvoltage protection: machine shuts down when input voltage is over 495V. Overvoltage light will turn on and buzzer will sound continuously. Alarm and light shut off automatically when voltage goes below 495V.
  • Overheat protection: if sensor detects heat radiator temperature is over 55°C, machine will shut down, overheat light will turn on and buzzer will sound continuously. Increase water pressure or lower water temperature until alarm goes off itself.
  • Overcurrent/malfunction protections: machine will shut down, indicator light turned on and buzzer sounds continuously if one of these situations occurs:
    • One of the machine parts becomes overheated
    • Interfering signal detected
    • Short circuit between work pieces and induction coils
    • Machine malfunctions
    • Induction coils touching each other
    • Input voltage is too low
  • Low water pressure protection: if water pressure goes below 29 PSI, machine will shut down, water protection light will turn on and buzzer will sound continuously.

IMPORTANT!!

  • Always wear protective gear and goggles when operating the machine. Crucibles must be covered all the time during operation. Across International is not responsible for any damage caused by misuse.
  • Do not run no-load operation for a long period of time, it might cause damage to the machine.
  • Circulating water must be pure, clean and below 45°C.
  • Machine must be grounded properly all the time during operation.
  • Thread tape (or related material) is absolutely prohibited during installation of induction coils.

  

Specifications

 Max. input current  25A (31A 3-phase circuit breaker required)
 Power  460 VAC, 50/60Hz, three-phase
 Output frequency
 50-250 KHz
 Input power
 20 KW
 Duty cycle

 100%, 24-hour

 Air cooling 
 Rear fan
 Induction coil  See detail specs below, we will make coils
 according to your requirements
 Water pressure
 ≥ 0.2 Mpa (29 PSI) you may use tap water
 and water pump (>1/4HP & >240 Gph)
 Water flow
 > 1.4 gallons (5 liters) per minute
 Weight
 Power supply: 60 Lb, heater: 35 Lb
 Remote foot switch
 7 feet
 Dimensions (WxDxH)/weight (Lb)  Power supply: 10 x 20.5 x 18" / 65 Lb
 Capacitor: 11.5 x 22 x 17" / 50 Lb
 Shipping: 28 x 31 x 28" / 160 Lb

 
Standard package

Part description

Quantity

Part image

 IHG20AB induction heater
1 set

 Remote switch
 1 pc

 Power cables 2 pcs
 Power connector 1 pc
 Data cables 3 pcs
 Induction coil (optional at extra cost)
 On demand

 Stainless steel hose clamp
1 set

 Fuse 1 set

 Operation manual  1 pc

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